Print
clock clock iconcutlery cutlery iconflag flag iconfolder folder iconinstagram instagram iconpinterest pinterest iconfacebook facebook iconprint print iconsquares squares iconheart heart iconheart solid heart solid icon
Hearty Smoked Pulled Pork Chili Recipe

Hearty Smoked Pulled Pork Chili Recipe


5 Stars 4 Stars 3 Stars 2 Stars 1 Star

4.6 from 13 reviews

  • Total Time: 9+ hours
  • Yield: 13 1x

Description

Smoky pulled pork chili brings hearty southwestern comfort to your dinner table. Rich layers of slow-cooked meat and spices create a memorable meal you’ll savor to the last bite.


Ingredients

Scale
  • 4.5 lbs (2.04 kg) pork shoulder (Boston butt)
  • 3 tbsps chili powder
  • 1 tbsp smoked paprika
  • 1 tbsp garlic powder
  • 1 tbsp onion powder
  • 1 tbsp cumin
  • 1 tsp ground cumin
  • 2 tsps kosher salt
  • 1 tsp black pepper
  • ½ tsp ground cayenne (optional for heat)
  • 2 tbsps olive oil
  • 2 tbsps butter or oil
  • ½ cup (120 ml) apple cider vinegar
  • 1 large onion, diced
  • 1 red bell pepper, diced
  • 3 cloves garlic, minced
  • 1 can (28 oz / 794 g) fire-roasted diced tomatoes
  • 1 can (15 oz / 425 g) tomato sauce
  • 2 cups (473 ml) beef broth
  • 1 can (15 oz / 425 g) kidney beans, drained (optional)
  • 1 can (15 oz / 425 g) black beans, drained (optional)
  • 1 tbsp Worcestershire sauce
  • 2 tbsps tomato paste
  • 1 tbsp hot sauce (optional)
  • 1 tbsp brown sugar
  • Salt and black pepper to taste
  • Wood pellets (hickory or mesquite recommended)

Instructions

  1. Meat Preparation: Coat the pork shoulder with a dynamic spice blend, massaging thoroughly to ensure complete coverage of the meat surface.
  2. Smoking Process: Load the seasoned pork into a preheated pellet smoker at a consistent low temperature, allowing gradual absorption of smoky characteristics for several hours while monitoring internal temperature progression.
  3. Moisture Enhancement: When meat reaches initial temperature milestone, wrap securely in foil with a splash of tangy liquid, continuing the smoking process until the pork becomes exceptionally tender and easily manipulated.
  4. Meat Deconstruction: Remove pork from heat and let rest, then methodically shred using two forks to create delicate, pull-apart strands.
  5. Sauce Foundation: In a large cooking vessel, sauté diced aromatics in melted fat until translucent, releasing their essential oils and creating a flavor base.
  6. Flavor Layering: Introduce minced garlic, tomato concentrate, and complementary liquid components, stirring to develop a rich, complex sauce profile.
  7. Chili Assembly: Fold shredded pork into the simmering sauce, incorporating a balanced spice mixture and ensuring even distribution of seasonings.
  8. Flavor Development: Allow chili to simmer gently, periodically stirring and adjusting liquid consistency to prevent burning and enhance flavor depth.
  9. Serving Preparation: Transfer chili to serving dishes, garnishing with optional toppings that provide textural contrast and additional flavor dimensions.

Notes

  • Control Smoker Temperature: Maintain a low and steady temperature between 225-250°F for optimal pork tenderness and smoke infusion.
  • Massage Spices Thoroughly: Ensure complete meat coverage with spice blend to maximize flavor penetration and create a robust bark.
  • Moisture Management: Wrap pork in foil with liquid when internal temperature reaches 160-165°F to prevent drying and enhance tenderness.
  • Rest Meat Properly: Allow pulled pork to rest for 30-45 minutes after smoking to redistribute juices and improve overall texture.
  • Prep Time: 15 minutes
  • Cook Time: 8-9 hours
  • Category: Lunch, Dinner, Appetizer
  • Method: Smoking
  • Cuisine: American

Nutrition

  • Serving Size: 13
  • Calories: 350
  • Sugar: 7 g
  • Sodium: 650 mg
  • Fat: 15 g
  • Saturated Fat: 4 g
  • Unsaturated Fat: 8 g
  • Trans Fat: 0 g
  • Carbohydrates: 30 g
  • Fiber: 6 g
  • Protein: 25 g
  • Cholesterol: 80 mg